Gauge Installation on a 6.6L Duramax

On this 2006 LBZ motor you will need to drill and tap the air inlet casting for your boost gauge connection.
For 2001-2006 LB7 and LLY the air inlet casting needed to tap is located on the top of the motor under the black plastic emblem cover.  Remove the cover and the blue intercooler boot that connects the casting to the passenger side intercooler pipe.  Ideally you should remove the casting before drilling and taping.  If that is not an option it can be safely done while still on the motor.  Insert a vacuum cleaner hose into the other end of the casting.  On LB7 and LLY motors this is where the blue intercooler boot was.  On this LBZ (above) the boot is located below the black plastic pipe connector.

Drill and Tap size are the same as for the thermocouple, 1/8"NPT.  Start with a small pilot hole and work your way up to a size "R" drill bit (0.339") increasing 1 drill bit size at a time. This will cause all shavings to be small and dust-like. There is no need to coat your drill bits with grease or lube.  Once you are done drilling tap the hole with a 1/8"NPT pipe tap.  Periodically test fit your fitting to make sure that you are not tapping it too deep.